Phenolic Foam Pipe Insulation - Supaphen - Box Quantities Phenolic Foam Pipe Insulation - Supaphen - Box Quantities
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Phenolic Foam Pipe Insulation - Supaphen - Box Quantities

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Key Features and Benefits of Supaphen Insulation

Supaphen Insulation distinguishes itself through its exceptional thermal efficiency, making it a dependable option for pipe insulation.

With a low thermal conductivity (K value) of 0.024 to 0.025 W/m·K at 10ºC, Supaphen effectively minimises heat transfer across varying temperatures. It adheres to the European standard EN14314, ensuring both quality and safety for chilled, cold, hot, and heating pipes.

The rigid blocks are produced at a standard density of 40 kg/m³, with a silicate solution incorporated to enhance performance on elbows and fittings. Supaphen also boasts a closed-cell structure that offers moisture resistance and is fire-safe, achieving a classification of BL s1 d0. Independently tested for compliance and safety, it further guarantees performance in demanding environments. Its versatility, durability, and compliance with stringent safety and environmental standards make it an excellent choice for those in the UK seeking reliable and efficient pipe insulation.

Optimal Applications for High-Performance Thermal Protection

High-performance thermal protection is vital in a variety of environments where maintaining specific temperatures is essential. Supaphen insulation is well-suited for many applications, thanks to its chemical and moisture resistance, mechanical strength, and consistent thermal performance. Its durability makes it ideal for demanding settings, helping to guarantee safety and efficiency. It is designed to withstand different environmental conditions, ensuring reliable insulation over time. Here are four key applications:

  1. Heating Systems – Safely maintains high temperatures.

  2. Chilled Water Systems – Prevents condensation and mitigates heat loss.

  3. Air Conditioning – Insulates pipes to enhance system efficiency.

  4. Industrial Process Pipes – Maintains precise temperature control in complex environments.

This insulation’s versatility ensures that it meets the needs of those who rely on dependable energy performance and long-term durability.

Installation Tips and Best Practices

Proper installation begins with thorough preparation of the pipework. First, verify that the pipes are clean and dry, removing any old insulation, coatings, or debris that could interfere with Supaphen application.

It's also important to confirm the compatibility of Supaphen with the pipe material and gather all necessary tools and materials beforehand. Consulting standards such as BS5970:2012 can help guide the process.

When applying, carefully wrap the phenolic foam around the pipe, ensuring the ends are secured tightly. Use aluminium foil tape or adhesives at seams, and verify that there are no gaps between sections or fittings.

For outdoor pipes, add weather-resistant cladding and insulate pipe supports with high-density inserts. Proper sealing and consistent application are critical for maintaining thermal performance and ensuring long-lasting insulation.

Safety Standards and Environmental Considerations

Fire safety and environmental impact are key factors in selecting insulation materials. Supaphen insulation meets rigorous safety standards and environmental goals. It has achieved the BL-s1, d0 classification under EN13501-1, ensuring it's safe in the event of a fire, with low smoke production. It's also compliant with UK Building Regulations for Class 0 flame spread and has been validated by testing from Exova Warrington Fire. This classification is recognized across many countries, demonstrating its international safety acceptance. On the environmental front, Supaphen has zero ozone depletion potential, making it eco-friendly. It contributes points towards sustainable building certifications, such as BREEAM, and holds an 'A' Green Guide Rating. Its certified standards include European benchmarks like EN14314 and EN13166, ensuring it's reliable and safe globally. Ultimately, Supaphen combines safety and sustainability for builders in the UK who are committed to responsible choices.

Variants and Customization Options

Supaphen insulation provides a diverse range of customisation options to cater to various building and piping requirements.

It's available in different thicknesses, predominantly 15mm and 20mm, with standard lengths of 1 metre for convenient handling. The rigid blocks are precisely cut to fit pipes, supporting applications from chilled to hot water systems.

Factory-applied aluminium foil serves as a vapour barrier and enhances fire safety, while coatings such as silicate solutions offer protection against moisture and damage at joints. Supaphen's versatile design allows for easy integration with existing systems.

Supaphen comes in various densities, including standard 40 kg/m³ and high-density variants, providing support for load-bearing pipes.

Its compatibility encompasses a wide array of pipe sizes and materials. Customisation also extends to application-specific formulations, optimising thermal performance and safety for HVAC, refrigeration, and other systems, ensuring dependable and tailored insulation solutions for the UK market.

Conclusion

Supaphen insulation offers reliable thermal protection with its high-performance features and customisable options. It is suitable for a variety of applications, ensuring efficiency and safety when installed correctly. By adhering to recommended installation practices and taking environmental factors into account, users can maximise its benefits. Overall, Supaphen provides a durable, effective solution for those seeking quality insulation that meets safety standards while being environmentally conscious. Its versatility and strong performance make it a practical choice in many settings across the UK.