Control Valve Jacket Insulation
| Bulk Quantity Discount | |
|---|---|
| Minimum Quantity | Discounted Price |
| 30+ | 3% Off |
| 60+ | 5% Off |
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Valve covers are possibly the most innovative and smart valve insulation solution in the market today. In our expert opinion, they far surpass the traditional rigid, wool insulation that was previously used to insulate valves and here is why:
Their Make: Buy Insulation Online supplies valve jackets made with superior quality silicone glass cloth. We also use 50mm Rockwool insulation that provides insulation.
Thermal Insulation: As mentioned before, valve covers are made with superior-quality silicone glass fibre cloth. The mineral wool insulation used has a low thermal conductivity which helps protect control valves from heat loss. Hence, valve jackets save both energy and money. They make a significant impact on energy bills, especially in industrial and commercial settings.
Easy to install and Maintain: Valve covers come with velcro straps and pull cords that ensure a snug-fitting around control valves. No gaps are left in the insulation, resulting in a more energy-efficient building. This also enables easy installation. Valve covers also reduce the maintenance time by half. Unlike wool insulation that was previously used to insulate valves, valve jackets are flexible. Simply wrap the jackets around the control valves and secure them using pull cords and velcro straps. They can just as easily be removed and reinstalled, without harming the insulation or the control valves.
Safer Workplace: Using valve covers protects your workforce from contact with the hot surface of the control valve, which improves workplace safety. They also minimise any external damage to the control valves. Since they give effective insulation, valve jackets reduce condensation and sweating in control valves. Therefore, water does not drip, which prevents the formation of tiny pools of water in the workplace. So they help decrease accidents, slips and falls in the workplace.
Product Specification:
- Product Sizes: 15mm, 20mm, 25mm, 32mm, 40mm, 50mm, 65mm, 77mm and 100mm.
- Colours: Standard grey, silver and black.
- Service Temperature: -20°C to 220°C.
- Insulation: 50mm Rockwool
- Type:
- Internal Jackets: Internal valve covers are made using silicone glass cloth on both sides.
- External jackets: These valve jackets have a waterproof PVC cloth on the outside for protection against moisture and damage, whilst their inner layer is made of silicone glass cloth.
Key Features:
- Valve jacket insulation is a smart way to insulate control valves.
- They are lightweight, easy to use, handle and install.
- Provides fully sealed insulation to avoid any airborne contamination and possible harm to personnel.
- Insulation jackets reduce energy bills. Cost-effective and convenient.
- They are made with high-quality glass cloth.
- Valve jackets protect control valves against dirt, rust and other issues.
- They improve workplace safety.
Applications:
Designed to closely fit around a control valve to maximise insulation and prevent heat loss.
Note:
- All Valve jackets are made to order, No returns, refunds or exchanges will be applicable. If you are unsure of the size, please email us a picture of the valve and its dimensions for our experts to access and make the valve covers suitable for your application. We will assist you in any way we can.
- Lead times for screwed valve covers within the UK: 1-10 units: 5-7 working days, Anything above that, please email us for the lead times.
| Insulation Type | Valve Covers |
| Cloth Material | Silicone glass cloth or PVC (for external application) |
| Insulation | Mineral Wool |
| Suitable for | Control valves |
| Colours Available | Standard Black, Silver and Standard Grey |
| Standard Sizes | 15mm, 20mm, 25mm, 32mm, 40mm, 50mm, 65mm, 77mm and 100mm |
| Service Temperature |
-20 °C to +220 °C |
| Delivery Terms | |
|---|---|
| Order Value (Excluding VAT) | Delivery Charge (Excluding VAT) |
| Above £390 | Free delivery |
| £50 - £390 | £15 |
| Up To £50 | £ 8 |
Product: All valve covers are made to order and NON-REFUNDABLE. If you are unsure of the size, please email us a picture of the valve and its dimensions for our experts to access and make the valve covers suitable for your application. We will assist you in any way we can.
We welcome you to share information on the pipe insulation thickness and images of your application along with the order to help us get your requirement correctly.
If you require a quote for these valve jackets, please email us with your requirements
Returns and cancellations:
You are free to cancel your order before we confirm your order via email. Once an order confirmation email is sent, cancellations, returns and refunds will not be acceptable.
Additional information:
- We do site surveys and supply valve covers or we can only survey your premises. If you would like a site survey, kindly email us your site address or fill the contact form above.
- The prices for the chilled/cold water valve jackets may differ from the ones displayed on the website. Chilled/cold water valves usually need to be wrapped with a vapour barrier, which would increase the jacket size and cost. If you need chilled/cold water valve covers, please mail us your requirements and we will send you a quote for your order.
- We also make valve covers in red, blue and green colours. If you have any such requirements, please get in touch with us.
Product Features
- Control valve jackets are available in a range of sizes from ½ an inch to 4 inches.
- They are also available in many colours including - standard grey, standard black, silver and white
- For a superior finish, valve jackets are made with silicone glass cloth
- Valve covers are easy to install.
- Insulation jackets give superior insulation around control valves.
- Valve jackets give effective insulation in temperatures as low as -20*C and as high as 220*C.
- Valve covers help improve workplace safety and reduce maintenance time by half.
- All Valve jackets are made to order and NON REFUNDABLE
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Customer Reviews
“ Good product with perfect fitting and top notch finishing as well. ”Tom S.
Verified Buyer
“ got it faster that expected. Good stuff”Mark S.
Verified Buyer
“ I have been using this for over a year now. No complaints ”Ben A.
Verified Buyer
“ Finishing of the valve jacket is very good. The delivery was quick and on time! Highly recommendable...”Nick H.
Verified Buyer
“ If you are looking for some quality valve covers your search ends here. Speaking from my experience ...”Ivan F.
Verified Buyer
“ The valve jackets come with velcro straps and pull cords and are very easy to use and install. The b...”Dan W.
Verified Buyer
“ Valve covers are easy to install. They are no gaps around so I expect them to work properly. ”Shane P.
Verified Buyer
“ good stuff”Luke C.
Verified Buyer
“ The quality it provides is superior compared to other stores I found online ”Omar M.
Verified Buyer
“ High quality product at affordable pricing! The delivery was quick as well. ”Aarav S.
Verified Buyer
“ good quality product. cheap prices. happy with the order”Jack J.
Verified Buyer
“ Nice product”John G.
Verified Buyer
Our Customers Include
Control valve jacket insulation, made from materials such as fibreglass and ceramic fibre, enhances efficiency and safety in industrial environments. Ensure these jackets are securely fitted to reduce heat loss and prevent burns, ultimately prolonging the valve's lifespan and maintaining consistent performance. It is essential to carry out regular maintenance, including checking for any damage and cleaning, to ensure peak insulation effectiveness. Source jackets from specialist suppliers or have them custom-made for non-standard sizes. Having a good understanding of the advantages and installation process will result in improved operational efficiency and protection. Explore the wide range of benefits and options offered for control valve insulation to optimise operational advantages and safety precautions.
Key Points
- Enhances efficiency by reducing heat loss.
- Increases safety by minimising burn risks.
- Extends valve lifespan by preventing condensation.
- Maintains optimal operating temperatures for consistent performance.
- Provides cost savings and overall performance benefits.
Materials for Valve Insulation Jackets
When selecting materials for valve insulation jackets, consider factors like thermal insulation properties, durability, and resistance to environmental factors. Fiberglass, silicone, ceramic fiber, aerogel, and mineral wool are common choices for insulation jacket materials.
Fiberglass stands out for its cost-effectiveness and ability to insulate effectively across various temperatures. Silicone coatings add protection against moisture and chemicals, enhancing the durability of the jackets. Ceramic fiber and aerogel excel in high-temperature insulation, ideal for extreme operating conditions.
Conducting a thermal performance analysis can help determine the most suitable material for your valve insulation needs. Comparing these materials based on their insulation capabilities and resilience to environmental elements will guide you in selecting the best option for your specific requirements. Each material brings its unique strengths to the table, so understanding their differences is essential when deciding on the most appropriate insulation material for your valve jackets.
Installation Process for Valve Jackets
To properly install valve jackets, start by placing them over the valves and securing them with velcro straps and pull cords, ensuring a snug fit by tying the cords securely into a knot. When installing valve jackets, follow these steps for efficient installation:
- Proper Sizing: Ensure the valve jacket fits the valve snugly without being too tight or loose, as the right size is essential for effective insulation.
- Secure Straps and Cords: Fasten the velcro straps tightly around the valve jacket to keep it in place and use the pull cords to adjust the fit as needed.
- Check for Gaps: Inspect the jacket for any gaps or loose areas after installation to guarantee full coverage and excellent insulation.
- Smooth Out Wrinkles: Smooth out any wrinkles or folds in the jacket to prevent air pockets that can compromise its insulating properties.
Following these steps will help you achieve a proper fit and maintain the efficiency of your valve insulation.
Maintenance Tips for Valve Insulation
Regularly inspect your valve insulation for wear and tear to maintain peak performance and prevent heat loss. By conducting routine insulation inspections and maintenance, you can guarantee that your valves operate efficiently.
Repair or replace any damaged insulation promptly to prevent heat loss and maintain top efficiency. It's essential to clean the insulation regularly to prevent dust buildup, which can reduce its effectiveness.
Additionally, inspect the insulation for any signs of water damage, as moisture can significantly impact the insulation's efficiency. Make sure that the insulation fits properly and covers the valve adequately to maximise energy savings and protect the valves from external elements.
Advantages of Control Valve Lagging
Control valve insulation plays a crucial role in reducing heat loss and improving energy efficiency in industrial processes. When considering the benefits of control valve insulation, you can expect the following:
- Improved Efficiency: By insulating control valves, you can significantly reduce heat loss, ensuring that the system operates at peak efficiency levels. This results in cost savings and better overall performance.
- Safety Enhancement: Insulating control valves not only improves energy efficiency but also enhances safety in the workplace. By reducing heat loss, the risk of burns to personnel is minimised, creating a safer environment for all workers.
- Extended Valve Lifespan: Proper insulation helps prevent condensation and corrosion, which can result in a longer lifespan for the valves. This means fewer replacements and maintenance, saving time and resources.
- Consistent Performance: Control valve jackets maintain ideal operating temperatures, ensuring that the valves perform consistently over time. This reliability is crucial for the smooth operation of industrial processes.
Where can I buy valve insulation jackets?
You can easily find valve insulation jackets from specialised suppliers and manufacturers. When considering where to purchase, it's beneficial to explore both online and local options. Online platforms offer a wide selection, allowing for pricing comparison and the convenience of browsing different suppliers. On the other hand, local HVAC and industrial supply stores might have valve insulation jackets readily available for immediate purchase, saving you time on delivery.
If you have specific requirements, such as non-standard valve sizes, ordering custom insulation jackets directly from manufacturers is recommended. Reputable suppliers not only offer a variety of standard sizes but also provide detailed product information, sizing guides, and technical support to assist you in selecting the right jacket for your needs.
Frequently Asked Questions
What is a good insulator for a jacket?
When looking for a good insulator for a jacket, you'll want something that excels in heat retention and is cost-effective. Consider materials like aerogel, ceramic fibre, silicone-coated fibreglass cloth, and mineral wool for top-notch insulation performance.
What does 80G insulation mean?
When you see 80g insulation, it means the jacket has a good balance of thermal efficiency and flexibility. The higher density per square meter offers performance benefits like better heat retention. It's a moderate level perfect for various insulation needs.
What is a valve jacket?
Valve jackets offer benefits such as heat retention, energy efficiency, and safety. They come in materials like fibreglass and silicone to meet different requirements. Fitting them ensures optimal valve performance and protection in industrial environments.
What does 60G insulation mean?
When you see 60G insulation, it means the material weighs 60 grams per square meter. This weight indicates better insulation properties. For your needs, it means efficient thermal insulation for temperature regulation, improving energy efficiency.
Summary
To sum up, insulating control valve jackets is a straightforward and effective way to improve energy efficiency and prevent heat loss.
By using the right materials and following proper installation and maintenance procedures, you can enjoy the benefits of reduced energy costs and increased equipment longevity.
Consider investing in valve insulation jackets to optimise the performance of your control valves and boost the overall efficiency of your system.
Check out reputable suppliers for quality insulation products that suit your specific needs.