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Phenolic Foam Blocks - Pipe Supports With Clamps

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Kingspan Kooltherm is the market-leading pipe-insulating solution. Well known for being the thinnest and most thermally efficient pipe insulation out there, it is also fire and moisture-resistant, thanks to its rigid-thermostat core. 

Phenolic pipe supports are made from phenolic resin, a thermosetting plastic material known for its high strength, dimensional stability, and resistance to chemicals, moisture, and heat. 

These phenolic foam blocks are provided with two-piece electro-zinc plated steel pipe clamps with ribbed profiling for optimal strength. 

About Phenolic Foam Blocks

Kingspan Kooltherm pipe supports are available in a wide range of pipe diameters and insulation thicknesses to suit your project requirements. Manufactured from top-quality, high-density closed cell phenolic foam these pipe supports give optimum insulation performance and load-bearing capacity for pipework. 

Kooltherm pipe supports have durable aluminium foil with a self-adhesive closure strip to provide an effective vapour barrier seal. The block includes load-bearing metal spreaders for pipes 48mm and above.

Phenolic pipe supports by Kingspan are designed to support the compressive loads of pipework carrying water or other liquids. They help isolate the pipework from the pipe support brackets to limit heat transfer and thermal bridging whilst maintaining a continuous vapour barrier through the system.

Typically used with LTHW and CHW pipework systems these phenolic pipe supports can be used on a wide range of pipe types including copper, steel, stainless steel, carbon steel, multiplex and plastic.

About Pipe Clamps:

Steel Qwikclamps feature ribbed profiling for maximum strength and electro-zinc plating for durability. They have welded bosses with M8/M10 dual-tapped threads throughout the range and hexagon combi-drive screws for easy tightening. 

Qwikclamps are designed for supporting medium load pipework in building services installations. These clamps are recommended for internal use and tested for supporting static pipe loads in tension.

Datasheet of Clamps

Key Features of Pipe Supports:

Secure Attachment: The clamps help secure the phenolic foam blocks to the pipe, ensuring a tight and stable connection that minimises stress on the pipe and prevents damage from vibrations and movements.

Ease of Installation: The steel clamp component allows for quick and easy installation of the phenolic support, making it an ideal solution for piping systems that require frequent maintenance or adjustments.

High Resistance to Corrosion: Phenolic resin is highly resistant to corrosive agents, making it ideal for use in harsh and corrosive environments.

Cost-Effective Solution: Phenolic pipe supports with clamps are a cost-effective solution for providing support and stability to pipes in harsh and corrosive environments.

Overall, phenolic pipe supports with clamps are a reliable and versatile solution for providing support to pipes and reducing thermal bridging, thus saving energy

Applications:

  • Phenolic pipe supports are compatible use on all types of pipes.
  • They are recommended for internal use only. 

Note:

  • There is a minium order value for this product
  • Lead time for stocked items is 1-2 working days
  • Lead time for non-stocked in 2-3 weeks
  • The blocks and clamps can be quoted separately. Please email us if you have such requirements. 
Insulation Type  Pipe insulation and support
Material

 Pipe Support- Phenolic Foam

Clamp -Steel

Clamp Finish  Electro Zinc Plated - 8μm minimum coating thickness. M8/M10 Welded Boss
Screws for Clamps  Hexagon head with combi drive fitted with plastic retaining
washers – for use with hex, Philips or slotted drivers
Service Temperature for Phenolic Foam Blocks  - 50°C to + 110°C
Reaction to Fire- Phenolic Foam Block  BL – s1, d0
Insulation Length  <140mm O.D. 100mm; >168mm O.D. 125mm

 

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 Delivery Terms
Order Value (Excluding VAT) Delivery Charge (Excluding VAT)
Above £186 Free delivery 
Orders Between £63 - £186 £15
Please note a minimum order value of £63 is required. 

 

Returns And Cancellations

  • You are free to cancel the order and get a full refund before we confirm the order via email.
  • Once the order is confirmed and a delivery date is issued, orders cannot be cancelled.
  • If ordered in excess, or no longer required, please let us know by email or call and we will assist accordingly.
  • Returns are applicable within 14 days of the date of receipt. A restocking fee may be applicable.

Product Features

  • Pipe supports are made with top-quality phenolic foam for various pipe sizes and thicknesses.
  • CE certified
  • A two-piece electro-zinc plated steel pipe clamp is kitted with each phenolic foam block
  • Pipe supports with clamps support medium load-bearing pipework applications
  • Phenolic pipe supports help reduce thermal bridging and heat loss.
  • Recommended for internal use only.

 

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Rated 4.8 by 5 Happy Customers

Frequently Asked Questions

FAQs - Phenolic Pipe Supports with Clamps
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Yes, phenolic resin is highly resistant to corrosive agents, making these supports ideal for harsh and corrosive environments.

Pipe Supports: What You Need to Know

If you are looking for a way to secure and protect your pipes, you might want to consider pipe supports. Pipe supports are devices that are used to hold pipes in place, prevent sagging, reduce vibration, and provide thermal insulation. Pipe supports can also help extend the lifespan of your pipes and prevent leaks, corrosion, and damage.

In this article, we will explain what pipe supports are, why they are important, and how to choose the right ones for your project. We will also introduce you to some of the products that Buy Insulation Online offers for pipe support solutions.

What are pipe supports?

Pipe supports are any kind of structure or device that supports the weight and load of a pipe and its contents. Pipe supports can be classified into two main types: fixed and flexible.

Fixed pipe supports are rigid and do not allow any movement of the pipe. They are used to anchor the pipe to a fixed point, such as a wall, floor, or ceiling. Fixed pipe supports can also provide axial restraint, which prevents the pipe from expanding or contracting due to temperature changes. Fixed pipe supports include clamps, brackets, hangers, and anchors.

Flexible pipe supports are designed to allow some degree of movement of the pipe. They are used to accommodate thermal expansion and contraction, vibration, and seismic forces. Flexible pipe supports can also provide lateral restraint, which prevents the pipe from bending or buckling due to external loads. Flexible pipe supports include springs, shock absorbers, sway braces, and slide plates.

Why are pipe supports important?

Pipe supports are important for several reasons:

  • They ensure the proper alignment and positioning of the pipes, which improves the flow efficiency and reduces the risk of blockages.
  • They prevent excessive stress and strain on the pipes, which can cause fatigue, cracking, deformation, or rupture.
  • They protect the pipes from external forces, such as wind, snow, earthquake, or impact.
  • They provide thermal insulation for the pipes, which reduces heat loss or gain and prevents condensation or freezing.
  • They enhance the safety and reliability of the piping system, which prevents leaks, spills, fires, or explosions.

How to choose the right pipe supports?

Choosing the right pipe supports depends on several factors, such as:

  • The size, shape, material, and weight of the pipes
  • The temperature, pressure, and flow rate of the fluid inside the pipes
  • The environmental conditions and loads that affect the pipes
  • The design specifications and standards of the piping system
  • The budget and availability of the pipe support products

Some of the things to consider when choosing pipe supports are:

  • The type of support: fixed or flexible
  • The function of support: axial or lateral restraint
  • The location of support: above-ground or underground
  • The frequency of support: continuous or intermittent
  • The insulation of support: insulated or non-insulated

What products does Buy Insulation Online offer for pipe support solutions?

Buy Insulation Online is a leading online supplier of insulation products for various applications. They offer a range of pipe support products that are suitable for different types of pipes and environments. Some of their products are:

  • Phenolic Foam Blocks Pipe Supports with Clamps: These are pre-fabricated pipe supports made from high-density phenolic foam blocks that have excellent thermal insulation properties. They come with galvanized steel clamps that provide a secure grip on the pipes. They are ideal for hot and cold water pipes, chilled water pipes, refrigeration pipes, steam pipes, and HVAC pipes.
  • Rubber Lined Pipe Clips (Box Quantity): These are metal pipe clips that have a rubber lining that provides cushioning and vibration damping for the pipes. They have a snap-lock mechanism that allows easy installation and removal of the pipes. They are suitable for copper pipes, steel pipes, plastic pipes, and composite pipes.

If you are interested in buying these products or learning more about them, you can visit our website at Buy Insulation Online. We offer fast delivery and competitive prices for our products.

What are the benefits of using Phenolic Foam Blocks Pipe Supports?

Phenolic Foam Blocks - Pipe Supports With ClampsSome of the benefits of using Phenolic Foam Blocks Pipe Supports are:

  • They provide excellent thermal insulation for the pipes, which reduces heat loss or gain and prevents condensation or freezing. This can save energy and improve the performance of the piping system.
  • They are lightweight and easy to install, which reduces labour and material costs. They also have a low thermal conductivity, which means they require less thickness than other insulation materials.
  • They are resistant to fire, moisture, corrosion, and chemical attack, which enhances the durability and safety of the pipes. They also have a high compressive strength, which means they can withstand high loads and pressures.
  • They are environmentally friendly and recyclable, which reduces the environmental impact and waste generation. They also have a low global warming potential and zero ozone depletion potential, which means they do not contribute to climate change.

What is the R-value of Phenolic Foam Blocks Pipe Supports?

The R-value of phenolic foam blocks pipe supports is a measure of how well they resist heat flow. The higher the R-value, the better the insulation performance. The R-value of phenolic foam block pipe supports depends on the thickness and density of the material, as well as the temperature and moisture conditions.

The R-value of phenolic foam block pipe supports ranges from R-4 to R-8 per inch. This means that a 1-inch-thick phenolic foam block pipe support can provide between 4 and 8 times more insulation than a 1-inch-thick air space. A 3-inch-thick phenolic foam block pipe support can provide between 12 and 24 times more insulation than a 3-inch-thick air space.

Phenolic foam block pipe supports have higher R-values than most other types of rigid foam insulation, such as polystyrene, polyisocyanurate, and polyurethane. They also have excellent fire resistance, moisture resistance, and environmental performance. Phenolic foam block pipe supports are ideal for hot and cold water pipes, chilled water pipes, refrigeration pipes, steam pipes, and HVAC pipes.

Conclusion

We hope this article has helped you understand what pipe supports are, and why they are important. Pipe supports are essential for ensuring the safety and efficiency of your piping system. Buy Insulation Online can help you find the best pipe support products for your project. Visit our website today and browse our wide selection of insulation products.

They come in both fixed and flexible forms, each serving distinct functions to ensure the proper alignment and protection of pipes. The choice of pipe supports depends on various factors, including pipe characteristics, environmental conditions, and budget constraints.

Buy Insulation Online offers a range of innovative pipe support solutions, such as Phenolic Foam Blocks Pipe Supports and Rubber Lined Pipe Clips, designed to meet diverse requirements. The use of Phenolic Foam Blocks Pipe Supports offers numerous benefits, including excellent thermal insulation, easy installation, resistance to fire and environmental factors, and a focus on sustainability.

These supports exhibit R-values ranging from R-4 to R-8 per inch, making them a reliable choice for reducing heat loss, preventing condensation, and enhancing energy efficiency. With their high compressive strength and eco-friendly attributes, they contribute to the safety and longevity of piping systems while minimizing environmental impact.

In essence, pipe supports are indispensable for ensuring the reliable and cost-effective operation of pipelines across various industries. Whether for hot water, chilled water, refrigeration, steam, or HVAC systems, choosing the right pipe supports is crucial. By considering the factors outlined in this article, you can make informed decisions to protect your pipes, improve energy efficiency, and promote the sustainability of your projects. Visit Buy Insulation Online to explore our comprehensive selection of pipe support products and enjoy fast delivery and competitive prices.

Frequently Asked Questions

Q: What are pipe supports?

A: Pipe supports are accessories or fixings used to securely hold and support pipework in various applications.

Q: What is the purpose of pipe supports?

A: The main purpose of pipe supports is to prevent excessive movement or sagging of pipework, ensuring its stability and longevity.

Q: What materials are commonly used in pipe supports?

A: Pipe supports are often made from stainless steel or other high-quality materials to provide strength and durability.

Q: How do pipe supports work?

A: Pipe supports are designed to hold and distribute the weight of the pipework and any contents it carries, ensuring even load bearing.

Q: What types of pipe supports are available?

A: There is a comprehensive range of pipe supports available, including channel pipe clamps, spring hangers, and hardwood blocks.

Q: Can pipe supports be used with different pipe sizes?

A: Yes, pipe supports are designed to accommodate different pipe sizes, making them suitable for use in various applications.

Q: Are pipe supports suitable for use with insulation?

A: Yes, pipe supports can be combined with rocklap H&V pipe sections or other insulation solutions to provide thermal and acoustic insulation to the pipework.

Q: Are pipe supports suitable for use in load-bearing applications?

A: Yes, pipe supports are designed to withstand heavy-duty loads, making them suitable for use in load-bearing applications.

Q: Are pipe supports only used in the UK?

A: No, pipe supports are used worldwide in various industries and applications.

Q: Can pipe supports be used with both steel and copper pipes?

A: Yes, pipe supports are suitable for use with both steel and copper pipes operating at different temperatures and pressures.

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 Delivery Terms
Order Value (Excluding VAT) Delivery Charge (Excluding VAT)
Above £186 Free delivery 
Orders Between £63 - £186 £15
Please note a minimum order value of £63 is required. 

 

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